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ESATTA is composed by one or two overlapped modules. Each one is a complete shearing machine and according to its configuration it is able to cut one front only of the fabric and one back, or two fronts. The machines can be configured in line up to the desired number of cuts. It is also possible to have one shearing module on the upper part of a single drum BLANKA raising machine.

 

ESATTA MAIN ADVANTAGES

FABRIC UNNECESSARY TENSIONS ELIMINATION.

The fabric pass is short as much as possible to avoid unnecessary tensions.In case of machine stop, the fabric could release, thus creating an uneven shearing effect compared to the other parts of the pieces.

ELECTRONIC LOADING CELLS USE.

The positive practical consequences are the following:
tension control on the fabric surface and not through mechanical items,
driving motors immediate speed reaction avoiding late adjustments caused by
other systems,
- machine capability to control and manage in real time and continuously the set tension values and to react automatically for the necessary adjustments,
- guarantee of an even, correct and reproducible fabric tension during the entire shearing processes and especially during the seam passage.
Every shearing unit has it own electronic loading cell.
Possibility to install, in the version for knitted fabrics, a spreading group composed by three rollers. The device is located before each cutting unit.
4. Possibility to install a counter velveting brush roller without altering the machine structure ( for Polar Fleece ).
5. Possibility to install a velveting roller with fillets made of vegetable horsehair. The r.p.m. of that roller are stepless adjustable as the speed of the normal velveting group.
6. New design of the cutting group (blade, under-blade, bench).
The shearing roller speed (r.p.m.) is steplessly adjustable. The blade and the
under-blade once have been lined up, remain in a fixed and rigid position and the system guarantees an exceptional stability of the cutting blade and an absolute cutting accuracy. The shearing comb (shearing bench) has two working modes: jumping the cloth seam by covering counter clockwise an arc. After the passage of the cloth seam, the shearing comb goes back to its original position by covering the same arc but in clockwise direction. The original position is constantly controlled by the machine computer;
adjusting the cutting height by a vertical, linear, and micrometrical movement as regards the under blade unit.
The movement is perfectly controlled and memorized by the computer and it is reproducible.

 
STRAIGHTFORWARD USE

The main machine functions are perfectly controlled and reproducible to guarante an easy job for the operator with all the parameters which are easily and industrially reproducible.


The computer controls indeed:
- the cutting height
- the distance of the velveting roller
- the cloth seam jumping
- the r.p.m. of both the velveting roller and the cutting roller
- the backing movement of the cloth after a machine stop
- the cloth tensions
- the automatic lubrication of the cutting groups
- the automatic adjustment of the shearing height to the cloth thickness, controlled and monitored by contact feelers.

 
EASY MAINTENANCE

The ESATTA maintenance is simplified thanks to the following factors:
simple design and simple manufacturing
elimination of the mechanical indirect driving components
automatic diagnostic system
automatic lubrication
absolute rigidity of the blade and under blade group
electronic drivers, all having the same external sizes
possibility of under blade sharpening by using an easy use pneumatic instrument.

 
 
TECHNICAL CHARACTERISTICS

Roller width

mm 1900 2200 2600 3600
Mechanical speed m/mm 5-45 5-45 5-35 5-30
Connected load kW 16 16 18 24

 

 

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